As product development lifecycles shrink, it becomes more critical than ever before to get the detail design right. At PDSL UK we understand that detail engineering is the cornerstone to high quality, cost and time effective manufacturing. We are also aware of the iterative environment, which we try to overcome by concurrent engineering practices through integrated project teams to accelerate product realization. We validate the designs from design-to-manufacture (DFM), design-for-assembly (DFA) and design-for-reliability (DFR) perspectives.Mechanical Design
We provide detail design support from concept initiation to release of production drawing within mechanical design.
PDSL’s analysis capability is backed by a team of qualified and experienced analysts. The latter have the competency in employing hand-calculations approach and in the numerical way of Finite Element analysis, thereby reaping the inherent benefits from both methods for the benefit of the customer. PDSL’s engineers can address the problem in the first-time-right manner to meet the customers’ exact needs. Its engineers are adept in using CAE tools such as MSC Patran and Nastran, Ansys Classic & Workbench, Hypermesh, MathCAD, ESDU Data sheets, etc., for meshing the models and for analysis purposes.Modeling and Detailing
Modeling and detailing are the representation of design in CAD based 3D and 2D format used for downstream manufacturing engineering to fabricate and manufacture the product. We at PDSL offer modeling and detailing as a part of product development, design upgrades or product refurbishment. By drawing upon our established expertise in this area, we offer:
We leverage our domain expertise at PDSL across various industries for hydraulics application engineering. Our product knowledge enables us to identify exact usage, application and performance expectations from hydraulics systems in diverse products, ranging from hydraulic torque wrenches to airplanes. In addition, our hydraulics product experience spans across hydraulic cylinders, actuators, accumulators, valves, filters, hose fittings, pumps and fixtures. In hydraulic design, we offer:
We adopt a reverse-engineering process at PDSL that holistically captures product design information such as dimensions, features, material properties and performance parameters. To execute this, we combine shop-floor mechanical skills and advanced computer-aided tools. Based on the captured information, we help our clients identify the design intent of a product and deliver manufacturing drawings. Our process comprises:
Wiring Harness Deign & DraftingWe offer Wiring Harness Design & Drafting services at PDSL on a variety of software platforms that meet the changing needs of an electrical engineering project through drafting wiring diagrams, layout drawings, as well as circuit board assembly and schematic diagrams. Our electrical Wiring Harness Design & Drafting services include the following:
Electrical & Infotainment CapabilityPDSL has evolved into the field of custom electrical infotainment testing domain since 2011. Our expert team has taken part in multi level rig testing in infotainment areas connecting Human machine interface devices like TFT Clusters, IP/ICP Screens, Rotary Control Displays, Head Up Displays & In car Entertainment. We simplify the firmware and software updates on OEM devices. We are experienced in developing bespoke CAN Analyser looped simulator to match the requirements of the test rigs for complex application logics dealing with large amounts of data and transactions. We are able to supply you with an innovative, trustworthy simulation device bespoke built to match the needs, talk to us.Automotive Technologies
System EngineeringWe cover End to end system design for embedded system development, from initial concept planning to production planning, each stage would be well planned based on the requirements of the customer in order to maintain the quality and tangible timelines.
Design Validation and Testing
Advanced Manufacturing EngineeringWe offer the following Engineering Services as a part of our AME capabilities.
Project ManagementWe assign a competent & certified project manager for all of our projects throughout the term. We assemble a project team comprising of dedicated experience in that particular specific domain, based on project requirement. Responsibilities includes,
Virtual CommissioningThe global digitalization trend dictates the adoption of cutting-edge technologies, including Virtual Commissioning (VC) to enhance efficiency, optimize the use of resources and time, and to improve production. VC is a process by which the design, installation, operation, maintenance and various other functions of a production plant is conducted on a virtual platform. We analyse the development of offline programming by simulating virtual layouts of complete manufacturing lines before these are engineered, commissioned and checked in realization phase.Advance Robotic SimulationOur trained engineers perform offline programming (OLP), based on the data out of the robot simulation. The real time motion algorithms are considered and a functional robot program is created with the usage of a specific software tool (RCS, Robot-Controller-Simulation). It is created considering calibration points to calibrate robots and download the robot programs from the simulation software to upload later into the real robot controller.PLC Integration and ProgrammingWe program PLCs for all established brands of process control and supervisory systems and can manage your plant automation needs along the full plant lifecycle, from design and engineering to commissioning and maintenance to future upgrades and expansions.
We employ established brands such as ABB, Allen Bradley, Beckhoff, Phoenix Contact, Siemens, Rockwell and Wonder ware as well as all standard bus systems and components such as PROFINET, PROFIBUS, INTERBUS, AS-Interface, Industrial Ethernet, DeviceNet, ControlNet, Ethernet/IP and serial interfaces.
Our PLC programmers are exceedingly motivated and highly qualified. Being dyed-in-the-wool PLC professionals, we have extensive experience in all areas where PLC programming is needed.Controls SolutionsWe are qualified and certified Solution Providers and Approved Partners acknowledged by our superior expertise in automation and drive technology as well as power distribution. Using state of the art technologies, we enable you to respond quickly to constantly changing market requirements.
Our process automation portfolio mainly consists of SCADA WinCC, InTouch, RSView Control systems from Siemens, Rockwell and Beckhoff PCS7, Process Logix process control systems LabVIEWbased Test and Measurements and Data Acquisition Interfacing your application with third-party systems Interface adaptation, bus and network interfaces.Onsite Robot ProgrammingWe provide onsite robot teaching service where our skilled engineers carry out below activities,
Engineering DesignWe are specialized from developing production tools from concept till generating manufacturing drawings.
Controls DesignWe make use of the latest state of art global engineering CAD tools like EPLAN Electric P8 which support International standards such as IEC 81346, ANSI, JIC, NFPA, GB or the Russian GOST. The tool compatibility with your professional standards is guaranteed at all times.
Our designers are skilled with Engineering Centre One (EEC One) which dramatically accelerate detail engineering and shorten overall engineering time. It also helps in automating data imports in this way avoids transfer errors and increases efficiency & improves the quality of your documentation.Installation & CommissioningPDSL provides the following project and commissioning services:
Rig Building capabilities to be updated soon.
“Optical Engineering in Automotive” it is a rapidly growing area of research, Example: Head up display, Ambient lighting, Approach lighting, Bigger IP Screens, No lens Clusters, Intelligent high beam headlamps, etc. Optical measurement techniques can provide greater understanding and control of the behaviour of engineering systems, enabling improvements in the performance. Light adds no extra mass or stiffness to the structure and measurements can be made at many points simultaneously under service conditions. Optical Projects are generally derived from the needs of our customer collaboration, particularly in the premium car sector.We provide following services
Optical CAE is a niche skill set which we are holding along with our general engineering design and analysis services, this field is growing and demanding in the current premium market.
Will be updated soon..
PDSL Design has expanded its capability into the studio services from early stages of the concept creation to the digitisation of the data. PDSL actively involved in prestigious projects of automotive OEMs both in commercial and premium sectors. We believe in simple approach for cracking complex problems, our engineers have expertise in styling approach start from input study to Delivery approvals.